I wrapped up the construction of my SW+40 on 23 June 2011. For an enclosure I used a Radio Shack plastic project box and substituted the BNC antenna connector for a PL259. After alignment, the little rig is pumping out ~1.5 to 2W of band blasting CW power!
Here are some pictures of the final portable station:
The whole thing ready to go.
My 40 Meter End Feed Half Wave Antenna along with earphones
Batteries and Misc connectors for power and connecting the radio to the tuner.
The radio and the EFHW tuner. The tuner is a kit from KI6J (Original SOTA tuner).